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Huth 1600 Manual Pipe Bender

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Huth 1600 Manual Pipe Bender

📄 Download Installation Manual

Need help with installation? Our AI assistant has read this installation manual and can help you find the right page and walk you through each step.

The Huth 1600 Manual Pipe Bender is the rugged, versatile entry-level bender from Huth Manufacturing—the same proven platform as the HB-10 package, but without the tooling. This makes it ideal for shops that want to build their own custom tooling packages or for professionals who already own tooling and need to add or replace a bender. With 58,000 lbs. of bending power, this American-made machine delivers professional-grade results on tubing up to 3 inches, all with complete manual control and a built-in swager/expander for versatile end-finishing capabilities. Whether you're bending exhaust systems, roll cages, or custom fabrication projects, the Model 1600 gives you precision, power, and durability that lasts for decades.


Recent Upgrades for Improved Reliability

Huth has upgraded a number of electrical components on the Model 1600 to improve long-term reliability and ease of maintenance. The control button box has been relocated from the front of the bender and replaced with a rotary switch mounted on the side of the frame. This redesign opens up more working space between the bending area and the operator, improving comfort and visibility during operation. Supporting electrical components have also been upgraded to reduce the total number of parts required while maintaining the same level of quality and function.

These changes enhance the lifetime value of the 1600—machines that are often in service for 25 years or more. If any component eventually needs replacing, the new design makes repairs easier and less expensive overall. This upgraded control system is the same one found on Huth's new HB-05 model, ensuring parts availability and proven performance for years to come.


Powerful, Precise Bending with Knee Control

The Huth 1600 delivers 58,000 lbs. of bending power—more than enough for 3-inch tubing. Bending is activated by a slim-design knee control pedal, which allows the operator to get close to the work for maximum precision and control. If you prefer, a foot pedal can be substituted at no charge. For a nominal fee, Huth will install both a foot pedal and a knee pedal, giving you flexibility in how you operate the machine. A manual depth-of-bend indicator clearly shows the operator how far into a bend they are at all times, ensuring repeatable, accurate results.

The 1600 comes standard with a powerful 5 HP motor. For high-speed bending applications—up to 25% faster—an optional 7.5 HP motor is available.


Built-In Swager/Expander for Complete End-Finishing

Huth Built-In Swager

As with all Huth Benders, the 1600 features a built-in swager/expander for complete end-finishing capabilities—no need for a separate machine. The swager end handles 1-inch to 3-inch tubing, while the expander end accommodates 1-inch to 5.5-inch tubing. Create ball joints, flanges, flares, and slip joints with ease, all on the same machine.

Huth's Accu-Sizer™ automatic bull's-eye expanding system allows you to dial in precise expansions every time, ensuring consistent, repeatable results across multiple parts. This integrated end-forming capability sets the Huth 1600 apart from competitor machines and streamlines your workflow by eliminating the need for additional tooling or equipment.


Superior Bend Quality – See the Huth Difference

Huth 3in Tube Bend vs Asian-made

Huth 3-inch Tube Bend (top on tube) vs. Asian-made
Notice dimpling on bend in lower sample

Huth 3in Tube Bend vs Asian-made

Huth 3-inch Tube Bend (tube to left) vs. Asian-made
Notice tube flattening on the right

These side-by-side comparisons demonstrate the quality difference between Huth's precision engineering and lower-cost alternatives. Huth bends maintain consistent tube diameter throughout the bend, with no dimpling, flattening, or distortion. This superior bend quality translates to better-fitting assemblies, improved flow characteristics in exhaust systems, and a professional finished appearance on every project.


Why Choose the Huth 1600?

  • 58,000 lbs. of bending power – More than enough for 3-inch tubing and professional-grade bends
  • Built-in swager/expander – Complete end-finishing from 1" to 5.5" tubing on one machine
  • Easy-to-use knee pad control (or optional foot pedal) – Get close to your work for maximum precision
  • Rugged I-beam construction – Built to last 25+ years in professional shop environments
  • Made in the USA – American engineering, quality, and support you can count on

The Easy-to-Use Pipe Bender

A compression pipe bender is an extremely powerful and versatile tool, but many who have not used one don't fully appreciate just how easy it is to operate. When we get people to do their first bend, intimidation tends to fade away and enthusiasm to do more takes over!

There are two ends to the machine—the bending end and the end-forming end. We'll focus on the bending end to show just how simple this tool is. There are three things you need to know in advance: the distance between bends, the orientation of the desired bend, and the depth of the desired bend.

Plot your distances with a marker: Mark your pipe where you want your bends, working from left to right.

Turn the bender on—you're almost ready to go: Apply lubrication and set your pipe in the jaws.

Set a rotation dial to keep oriented: Prior to your first bend, set a rotation dial on the far right end of your pipe to zero. This will keep you oriented as you progress through multiple bends on each pipe. This is especially important if you are using bending program cards.

Choose your bend radius: Smaller radii give tighter bends; larger radii are more forgiving. Normally smaller tubes utilize smaller radii (larger tubes use larger radii) with a minimum of 1.5–2X the tube outside diameter (OD).

Bend to the right depth: Every bender has a depth-of-bend indicator, and automatic benders let you pre-set the depth of bend. The pointer tells you when you reach your target bend angle.

Basically, that's it. There are times when a bit more knowledge helps (When do I use a ½ shoe? What do I use for thin-walled material?). But these are compression bender basics for bending with your machine!


Watch the Huth 1600 in Action

See the Huth 1600 bending exhaust pipe, swaging, and creating professional-quality bends with ease:



"Bending exhaust pipe without cards? Watch this!"








Compatible with All Huth Tooling & Accessories

The 1600 accepts all of Huth's standard tooling and accessories, including the Ready-Rak, Rod Bracket Bender, and Oil Filter Crusher. This compatibility gives you the flexibility to expand your capabilities as your shop grows, all while using the same proven Huth platform.

Looking for full specifications and features?
Check out the Product Specifications and Product Features tabs above for complete specs, dimensions, and detailed feature breakdowns.


Optional Die Tooling Packages Available

Huth offers a wide range of optional die tooling packages to match your specific bending needs. Each package is designed for different tube sizes, materials, and radii:

Part # Item Name
010 Die Package Tooling To View Package
011 Die Package Tooling To View Package
013 Die Package Tooling To View Package
016 Die Package Tooling To View Package
024 Die Package Tooling To View Package
028 Die Package Tooling To View Package
74 Die Package Tooling (Use with 1674 Expander Only) To View Package

Optional Tube Forming Tooling

Expand your tube-forming capabilities with Huth's optional tooling:

  • Segmented expander tooling
  • Segmented flaring tooling
  • Segmented V band tools
  • Segmented bead tooling
  • Segmented header flange tooling
  • Solid swagers
  • Collets
  • Reducers
  • Solid ball tools
  • Header collector tools

Call our Sales Team to identify the best tube forming tooling for you!


Optional Foot Pedal Accessory

Huth 95458 Foot Pedal Kit

Optional 95458 Foot Pedal Kit
Add a foot pedal for additional operator control options


Made in USA

Warranty of Huth Products

This warranty is made for the exclusive benefit of the original owner and is not transferable. There is no other warranty applicable to HUTH PRODUCTS, and no representative has any authority to make any representation, promise or agreement except as stated in the warranty.

One year warranty *

For one year from the date of invoice the Huth will repair the bender if found to be defective in material and workmanship without cost to the purchaser. Following the first 90 days from the date of original invoice, replacement parts are shipped from the seller to the purchaser freight collect. Return parts are shipped prepaid to the Huth. In effecting such repairs, the Huth may at its election, repair or replace any part which it finds to be defective. Tools and dies are warranted for a period of (90) ninety days against defect in material and workmanship.

* During the first 90 days from date of original invoice the Huth will pay freight charges for replacement of defective parts.

NOTE: Designs SUBJECT TO CHANGE WITHOUT NOTICE. Huth reserves the right to make changes and/or improvements without incurring any obligation to do so on previously sold products.

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